Oil & Gas
Oil & Gas

Hydrocarbon loss controls saving $8.6M for a US oil refinery

Location
Texas, USA
Year
2019
Engagement
Profitability Improvement: Supply Chain & Logistics
The problem

530,000 bpd refinery. Work was part of a multi-site implementation of hydrocarbon loss control. Required site-specific setup of new processes and systems with corporate oversight and guidance.

Our approach

Our team implemented a meter oversight program for all inbound and outbound materials. We assessed specific bad actors (e.g. Benzene) and led meter replacements to more accurate types for each material. We developed sediment and water (S&W) testing process and retrained all suppliers and staff for all incoming crude.

Case study figure

Measurable impact

$8.6M

USD $8.6m annualized savings over 6 months

Oil & Gas

Measurable impact

150+

Improved meter factor control in over 150 meters involving operations, accounting, suppliers, customers and contractors

Oil & Gas

Measurable impact

<0.10%

Reduced S&W variances between client and suppliers from 0.30% to <0.10%

Oil & Gas

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