Mining
Mining

Reliability improvement initiatives for an open-pit iron ore mine

Location
Newfoundland & Labrador, Canada
Year
2022
Engagement
Profitability Improvement: Maintenance & Reliability
The problem

An open-pit iron ore mine was experiencing production shortfalls due to low availability of critical equipment, including drills, shovels, and haul trucks. The operation required targeted reliability improvements to stabilize equipment performance and support tonnage targets.

Our approach

Our team implemented targeted reliability and maintenance planning initiatives through three 12-week sprints. We prioritized improvement actions by equipment type, delivered front-line quick wins with operators and maintenance teams, and corrected non-compliance in maintenance planning to reduce premature equipment failures.

Case study figure

Measurable impact

+24%

Improved MTBF by 9–24% across drills, shovels, and trucks

Mining

Case snapshot

Implemented front-line quick wins to improve equipment reliability and maintenance practices

Mining

Case snapshot

Strengthened maintenance planning and compliance to reduce premature failures and increase equipment availability

Mining

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